Process Engineer

The Process Engineer is responsible for analyzing, designing, implementing, and optimizing manufacturing processes to improve efficiency, reduce waste, and ensure product quality. This role supports production teams by identifying process bottlenecks, implementing continuous improvement initiatives, and ensuring compliance with safety and quality standards.

Optimize the processing of specialty thermoplastic polyolefin materials on both batch and continuous compounding extrusion equipment through improvements in process automation, PLC programming, HMI technology and SQL database management. Trouble shoot persistent problems with instrumentation & controls. Interface with IT to integrate process data into Mfg. + QC legacy reporting systems. Modify the application programs as needed to improve SPC & company quality systems.

Determine process parameters required for scale up of new formulations from lab/pilot plant to manufacturing environment. Provide process-engineering support as required to Manufacturing Dept. to increase throughputs, material & machine efficiencies and solve quality problems.

• Provide engineering and technical support to Operations.
• Facilitate the integration of new products into the site's production processes.
• Coordinate, set up and conduct initial production trial runs of new formulations and new raw material evaluations.
• Manage and track cost savings of rework activity at the site for finished goods, raw materials, and obsolete colorants.Also assist other sites with rework/rejects.
• Report monthly rework waterfall chart to the business.
• Identify & implement improvements in HMI, PLC, feeder control and SQL database systems
• Develop new HMI applications.
• Maintain Process Control Network Standard Procedure to be in compliance with ICSCA.
• Update McAfee and Microsoft patches as required.
• Replace obsolete hardware/software as needed.
• Manage the site's Process Hazard Review (PHR) schedule to ensure that these reviews meet the required schedule.
• Conduct PHAs as scheduled and manage other standards as assigned.
• Manage site's Flow Charts, Control Plans, and PFMEA's
• Manage site's MSA and CDA programs
• Review and update procedures and work instructions as required.

* 3+ years of experience in a manufacturing or industrial environment. experience in plastics compounding process controls: LIW feeders, PLC programming, HMI technology, SPC and SQL database systems. Experience with Wonderware. Various other feeder systems.

* Engineering degree and Strong knowledge of Lean Manufacturing, Six Sigma, and process optimization tools

* Proficiency in data analysis and process simulation software (e.g., Minitab, AutoCAD, MATLAB).

* Excellent problem-solving and communication skills.

* Ability to work independently and in a team-oriented environment.

Why LyondellBasell?

Global Impact & Industry Leadership: LyondellBasell is one of the largest plastics, chemicals, and refining companies in the world.It plays a key role in producing materials that are essential to everyday life-from packaging and automotive parts to medical supplies.

Safety First: We're a safety-driven organization where your well-being is our top priority.

Grow With Us: Opportunities for growth across global locations and functions.Strong focus on leadership development and internal mobility.

Innovate Together: Collaborate with a dynamic team to create smart, forward-thinking solutions that make a real impact.

Strong Corporate Reputation: Known for operational excellence, safety, and innovation.Frequently recognized in sustainability and diversity rankings.

Great compensation package:

Competitive salary, merit increases + STI %

Dental, Vision and Employee Assistance Program

401(k) Plan with Company Match of 6%

Retirement (Pension) Plan

Flexible Spending Accounts

Life, AD&D and LTD Insurance

Employee Stock Purchase Plan

Vacation and Holidays

Educational Assistance